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China Multi-Functional Dispersion Kettle - Quality Suppliers & Factory for Efficient Mixing Solutions
Description
The multifunctional dispersion reactor integrates low-speed strong stirring and high-speed dispersion, and has good adaptability to medium to high viscosity and thixotropic materials. Due to stirring, dispersion can be carried out simultaneously, which can achieve good results. This machine is suitable for stirring, dissolving, dispersing, and painting various materials, with simple operation and strong adaptability. It is a suitable multifunctional equipment for stirring, dispersing, and other purposes.
Performance
- Integrating low-speed stirring and high-speed dispersion, achieving pre dispersion, stirring, high-speed dispersion, paint mixing, and color mixing.
- Has good adaptability to medium to high viscosity and thixotropic materials. It is widely used in the latex paint industry.
- Applied in the petroleum, chemical, and rubber industries to form pots, lids, mixers, and heating jackets.
- The stainless steel reaction kettle is composed of a pot body, pot cover, agitator, heating jacket, support and transmission device, shaft sealing device, etc.
Structure
The high-speed dispersion kettle includes a kettle body, a stirring bracket, and a cleaning part. The stirring bracket is set on the upper side of the kettle body and is rotatably connected to the kettle body. The cleaning part is set on the outer side of the stirring bracket and is detachably connected to the stirring bracket;
The cleaning parts include a cleaning roller and a card joint. The cleaning roller is rotatably connected to the card joint, and the cleaning roller is set on the side of the card joint near the kettle body. The card joint is disassembled and connected to the stirring bracket. The cleaning roller is used to cooperate with the card joint, and the card joint drives the cleaning roller to rotate, thereby achieving automatic cleaning of the interior of the kettle body and effectively improving the cleaning efficiency of the dispersed kettle.
The cleaning parts include a cleaning roller and a card joint. The cleaning roller is rotatably connected to the card joint, and the cleaning roller is set on the side of the card joint near the kettle body. The card joint is disassembled and connected to the stirring bracket. The cleaning roller is used to cooperate with the card joint, and the card joint drives the cleaning roller to rotate, thereby achieving automatic cleaning of the interior of the kettle body and effectively improving the cleaning efficiency of the dispersed kettle.
Working principle
Through the high-speed operation of the dispersion plate, the material is made to flow in a circular pattern, generating strong vortices that spiral down to the bottom of the vortex. Strong shear impact and friction occur between particles, achieving the functions of rapid dispersion, dissolution, uniform mixing, and emulsification. Our company provides various types of dispersion kettles, made of stainless steel and carbon steel. According to customer needs, they can be used from experiments to production, with a complete range of types and non-standard customization to meet various dispersion requirements.
Specification
| Item | Model | |||||||
| FS-2 | FS-3 | FS-5 | FS-6 | FS-8 | FS-10 | FS-12 | ||
| Volume m³ | 2 | 3 | 5 | 6 | 8 | 10 | 12 | |
| Mixing power kw | 5.5 | 5.5 | 7.5 | 7.5 | 11 | 13 | 14 | |
| Mixing speed r/min | 50 | 50 | 50 | 50 | 41 | 41 | 41 | |
| Diameter mm | 1300 | 1500 | 1700 | 1700 | 1900 | 2100 | 2300 | |
| Distributed power kw | 13/16 | 13/16 | 22/24 | 22/28 | 22/28 | 26/34 | 30/42 | |
| Number of scattered disks | 2 | 4 | 4 | 4 | 4 | 6 | 6 | |
| Dimension | D mm | 1400 | 1600 | 1600 | 1800 | 2000 | 2200 | 2400 |
| M1 mm | 1650 | 1765 | 2040 | 2400 | 2400 | 2950 | 3100 | |
| M2 mm | 1900 | 2000 | 2200 | 2500 | 2500 | 2570 | 2620 | |
Frequently Asked Questions (FAQ)
What applications is the multifunctional dispersion reactor suitable for?
This reactor is highly suitable for stirring, dissolving, dispersing, and paint mixing. It adapts exceptionally well to medium to high viscosity materials and thixotropic materials, making it a staple in the latex paint, petroleum, chemical, and rubber industries.
How does the automatic cleaning system work in this dispersion kettle?
The kettle is designed with a cleaning part comprising a cleaning roller and a card joint. The card joint connects to the stirring bracket, driving the cleaning roller to rotate internally. This setup automates the cleaning process and significantly increases maintenance efficiency.
What materials are used to construct the reaction kettle?
Depending on the specific industrial requirements, our dispersion kettles are manufactured using high-grade stainless steel or carbon steel to ensure durability, corrosion resistance, and optimal performance under variable pressures.
Can the dispersion reactor be customized for experimental use?
Yes, we support non-standard customization. We supply equipment ranging from small-scale experimental setups to large-scale industrial production models, tailored completely to customer specifications.
What is the working principle behind the dispersion plate?
The high-speed dispersion plate rotates rapidly to force the material into a circular flow pattern, creating strong spiral vortices. This generates high shear, impact, and friction between particles, facilitating fast dissolution, emulsification, and uniform blending.