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China Stainless Steel Tubular Heater Suppliers - Simple Structure from Trusted Factory

The tubular heat exchanger is a highly efficient thermal management solution widely used in various industries. This industrial equipment consists of key components, including a cylindrical shell, a heat transfer tube bundle, tube plates, baffle plates, and a tube box. Inside the shell, a carefully arranged bundle of tubes facilitates the exchange of heat between two fluids: the cold and the hot, Manufactured in China, our tubular heat exchangers are designed for optimal performance and reliability. As leading suppliers in the industry, we ensure that our products meet the highest standards of quality. Our factory employs advanced technology and expert craftsmanship to deliver durable and efficient heat exchangers suitable for your needs. Choose our products for superior heat transfer solutions tailored to enhance your operational efficiency

Description

Tubular heat exchanger consists of components such as a shell, heat transfer tube bundle, tube plate, baffle plate (baffle), and tube box. The shell is mostly cylindrical, with a bundle of pipes installed inside, and the two ends of the bundle are fixed on the tube plate. There are two types of fluids for heat exchange: cold and hot. One flows inside the tube and is called the tube side fluid; Another type of flow outside the tube is called shell side fluid.

To improve the heat transfer coefficient of the fluid outside the pipe, several baffles are usually installed inside the shell. Baffles can increase the fluid velocity on the shell side, forcing the fluid to pass through the tube bundle multiple times according to the specified path, and enhancing the degree of fluid turbulence. The heat exchange tubes can be arranged in equilateral triangles or squares on the tube plate. The equilateral triangle arrangement is relatively compact, with a high degree of turbulence in the fluid outside the pipe and a large heat transfer coefficient; A square arrangement makes cleaning outside the pipe convenient and suitable for fluids that are prone to scaling.

Main Control Parameters

The main control parameters of Tubular heat exchangers are heating area, hot water flow rate, heat exchange capacity, and heat medium parameters.

Each time a fluid passes through a tube bundle, it is called a tube pass; Each pass through the shell is called a shell pass. The diagram shows the simplest single shell and single tube heat exchanger, abbreviated as Type 1-1 heat exchanger. To improve the fluid velocity inside the pipe, baffles can be installed inside the two ends of the pipe box to divide all pipes into several groups. In this way, the fluid only passes through a portion of the tube each time, so it travels back and forth multiple times within the tube bundle, which is called a multi tube pass.

Similarly, to increase the flow velocity outside the pipe, longitudinal baffles can also be installed inside the shell to force the fluid to pass through the shell space multiple times, known as multiple shell passes. Multi tube and multi shell processes can be used in conjunction.

Characteristic
Efficient and energy-saving, the heat transfer coefficient of this heat exchanger is 6000-8000W/m2.0C.
Made of all stainless steel, with a long service life of over 20 years.
Changing laminar flow to turbulence improves heat transfer efficiency and reduces thermal resistance.
Fast heat exchange speed, high temperature resistance (400 ℃), and high pressure resistance (2.5Mpa).
Compact structure, small footprint, light weight, convenient installation, and saving on civil engineering investment.
Flexible design, complete specifications, strong practicality and targeting, saving funds.
It has a wide range of application conditions and is suitable for a large range of pressure and temperature, as well as heat exchange in various media.
Low maintenance cost, easy operation, long cleaning cycle, and convenient cleaning.
The use of nano thermal film technology significantly increases the heat transfer coefficient.
It has broad application fields and can be widely used in fields such as thermal power, factories and mines, petrochemical industry, urban centralized heating, food and medicine, energy electronics, machinery and light industry, etc.
The heat transfer tube adopts copper tubes with rolled fins on the outer surface, which has a high thermal conductivity and a large heat transfer area.
The guide plate guides the shell side fluid to flow continuously in a zigzag shape inside the heat exchanger, and the spacing between the guide plates can be adjusted according to the optimal flow rate. The structure is sturdy and can meet the heat transfer needs of shell side fluids with high flow rates, even super large flow rates, and high pulsation frequencies.
When the shell side fluid is oil, it is suitable for heat exchange of low viscosity and cleaner oil.
Specification
DN Tube side Number of tubes Heat exchange area (Nominal/calculated) Cross-sectional area of pipeline channel and flow velocity (Under 0.5m/sec m/hr) Nominal pressure (MPa)
Length of tube (m) φ25×2.5
1500 2000 3000 4000 6000 φ25×2
159 1 14 1.5/1.62 22.17 33.27 - - 0.0044/0.0049 7.92/8.82 0.25
219 1 26 3/3.00 4/4.02 6/6.06 8/8.1 - 0.0082/0.0090 14.76/16.20 0.6
2 26 3/3.00 4/4.02 6/6.06 8/8.81 - 0.0041/0.0045 7.38/8.01 1.0
273 1 44 5/5.08 7/5.18 10/10.26 14/13.72 21/20.63 0.0138/0.0152 24.84/27.36 1.6
2 40 5/4.62 6/6.19 9/9.33 12/12.47 19/18.76 0.0063/0.0069 11.24/12.42 2.5
325 1 60 7/6.93 9/9.28 14/14.00 19/18.71 28/28.13 0.0188/0.0208 33.84/37.44 0.6
2 56 6/6.47 9/8.66 13/13.05 17/17.46 36/26.26 0.0088/0.0097 15.84/17.46 1.0
400 1 119 14/13.47 18/18.41 28/27.76 37/37.10 55/55.8 0.0374/0.0412 67.32/74.16 1.6
2 110 13/12.70 17/17.02 26/25.66 34/34.20 50/51.58 0.0173/0.0190 31.14/34.20 2.5
500 1 185 - - 45/4.15 55/57.68 85/86.74 0.0581/0.0641 104.58/115.38 -
2 180 - - 40/41.99 55/57.68 85/86.74 0.0283/0.0312 50.94/56.16 -
600 1 269 - - 60/62.7 85/83.88 125/126.13 0.0845/0.0932 152.10/167.76 -
2 266 - - 60/32.05 80/82.94 125/14.72 0.0418/0.0461 75.24/83.98 -
700 1 379 - - 90/88.41 120/118.17 175/177.71 0.0091/0.1313 214.38/236.34 -
2 358 - - 85/83.51 110/111.62 165/167.85 0.0562/0.0620 101.16/111.60 -
800 1 511 - - 120/119.20 160/159.16 240/239.60 0.1605/0.1770 288.90/318.60 -
2 488 - - 115/113.83 150/152.16 230/228.81 0.0767/0.0845 138.06/152.10 -
900 1 649 - - 150/151.39 200/202.36 305/304.3 0.2036/0.2248 367.02/404.46 -
2 630 - - 145/146.96 195/196.44 295/295.40 0.0990/0.1091 178.20/196.38 -
1000 1 805 - - 185/187.78 250/251.00 375/377.45 0.2529/0.2788 455.22/501.74 -
2 792 - - 185/184.75 245/246.95 370/371.36 0.1244/0.1374 223.92/246.96 -
Frequently Asked Questions
What are the main components of a Tubular Heat Exchanger?
It consists of a shell, a heat transfer tube bundle, a tube plate, baffle plates (baffles), and a tube box.
What is the difference between equilateral triangle and square tube arrangements?
An equilateral triangle arrangement is compact, yielding higher fluid turbulence and a larger heat transfer coefficient. A square arrangement is easier to clean externally and is ideal for scaling-prone fluids.
What are the key parameters to control for these heat exchangers?
The primary control parameters include the heating area, hot water flow rate, heat exchange capacity, and the parameters of the heat medium.
What limits of temperature and pressure can the exchanger handle?
It features high temperature resistance up to 400 ℃ and high pressure resistance up to 2.5Mpa.
Why are baffles used inside the shell?
Baffles increase fluid velocity on the shell side and force the fluid to pass through the tube bundle multiple times along a specified path, enhancing fluid turbulence and improving the heat transfer coefficient.
What is the expected service life and material composition?
The heat exchanger is constructed entirely from stainless steel, providing a long service life of over 20 years.