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China Suppliers Alcohol Recovery Tower for Chemical Industry - Efficient Distillation for Pharmaceuticals & Food Factory

This advanced device is designed for the efficient recovery of dilute alcohol in various industries, including pharmaceuticals, food, light industry, and chemical sectors. It is also perfectly suited for the distillation of other soluble coals, such as methanol. As a leading manufacturer in China, we are proud to be among the top suppliers in the market, providing high-quality equipment tailored to meet the diverse needs of our clients. Our factory is equipped with state-of-the-art technology to ensure optimal performance and reliability for all your distillation needs

Purpose

This device is suitable for the recovery of dilute alcohol in industries such as pharmaceuticals, food, light industry, and chemical industry. It is also suitable for distillation of other soluble coal such as methanol. This device can distill diluted alcohol at around 30 ° C to 90 ° C-95 ° C according to user needs. If the alcohol content of the finished product is higher, the reflux ratio can be increased, but the output will correspondingly decrease.

Structure and characteristics

This device uses efficient metal stainless steel fillers. The distillation tower is made of stainless steel, which prevents the phenomenon of iron filings blocking the tower packing and prolongs the service life of the device. All parts of this device that come into contact with alcohol equipment, such as condensers, stabilizing tanks, cooling coils, etc., are made of stainless steel to ensure that the finished alcohol is not contaminated. The distillation kettle adopts a detachable U-shaped heating tube, which can be pulled out of the kettle during maintenance to facilitate cleaning of the outer wall of the heating tube and the distillation kettle wall. This device can be used for intermittent production, as well as semi continuous and continuous production.

Main technical reference table

Item HT200 HT300 HT400 HT500 HT600 HT800
Volume(L) 640 1220 1450 2300 2500 3200
Height(mm) 6000 7000 8000 8000 10000 12000
Tank volume (L) 2300 400 650 800 1000 1500
Condenser area (㎡) 5 9 11 22 25 40
Cooling area (㎡) 1 1.5 2.2 6 8 15
Heat exchange area (㎡) 3.0 6 12 17 25 30
Ability to increase revenue(kg/h) 45-50 90-100 150-160 280-300 420-440 600-620
Recovery concentration(%) >90℃-95℃
Packing type Stainless steel corrugated packing
Weight(kg) 1100 1900 2300 3800 4500 7800
Dimension L×W×H (mm) 2300×700×7300 2600×800×7500 2500×1000×9000 3000×1200×9000 3500×1400×9000 4200×1800×14000

Working principle

The working principle of the alcohol recovery tower utilizes the principle that the boiling point of alcohol is lower than that of other solutions. A temperature slightly higher than the boiling point of alcohol is used to heat and evaporate the dilute alcohol solution that needs to be recovered. After being refined by the tower body, pure alcohol gas is precipitated to increase the concentration of the alcohol solution and achieve the goal of recovering alcohol.

Frequently Asked Questions (FAQ)

What industries and materials is this alcohol recovery device suitable for?

This device is suitable for recovering dilute alcohol in industries such as pharmaceuticals, food, light industry, and chemical industries. It is also highly suitable for the distillation of other soluble coal solutions, such as methanol.

How does the design prevent contamination of the finished alcohol?

All parts of the device that come into direct contact with alcohol—including the condensers, stabilizing tanks, and cooling coils—are constructed from stainless steel. This design ensures that the finished alcohol remains uncontaminated and prevents iron filings from blocking the tower packing.

What are the benefits of the detachable U-shaped heating tube?

The distillation kettle utilizes a detachable U-shaped heating tube that can be completely pulled out of the kettle during maintenance. This feature significantly facilitates the easy cleaning of both the outer wall of the heating tube and the inner wall of the distillation kettle.

Can this device support different types of production modes?

Yes, this recovery device is highly versatile and can be configured for intermittent production, semi-continuous production, and fully continuous production depending on operational requirements.

How does the reflux ratio affect the output and concentration of alcohol?

If a higher alcohol concentration is required in the finished product, the reflux ratio can be increased. However, increasing the reflux ratio will result in a corresponding decrease in the overall output volume.

What is the core working principle of the alcohol recovery tower?

The system utilizes the difference in boiling points between alcohol and other solutions. By heating the dilute alcohol solution to a temperature slightly higher than the boiling point of alcohol, the alcohol evaporates. The vapor is then refined by the tower body to precipitate pure alcohol gas and increase the concentration.