China Suppliers Factory Complete Set of Vacuum Homogeneous Emulsifying Machine for Enhanced Mixing Efficiency
Mixing advantages
Screw band scraping wall mixing, which increases the efficiency by more than 2/3 compared to ordinary mixing.
Slurry stirring, making the flow of liquid more irregular, thus achieving a good mixing effect.
The mixing structure adopts a fully welded method, and the structure of the mixing slurry is arranged at a 45 degree angle. The connection points should be avoided as much as possible at a 90 degree angle to avoid material storage and facilitate cleaning.
Homogenization advantages
German Technology: Adopting German third-generation technology (latest technology)
Multi-Layer Shear: Multi layer shear structure for better emulsification effect.
Circulation Form: The internal and external circulation homogenization form has higher homogenization efficiency and better product applicability.
High-Precision Machining: The homogenizing head is processed using high-precision machining centers, ensuring accuracy and rigidity while improving dynamic balance; At the same energy input, it can produce lotion with finer dispersion than the traditional ring gear.
Working principle
The material is stirred through the center of the upper part of the emulsification pot, and the PTFE scraper always conforms to the shape of the stirring pot, sweeping away the hanging wall adhesive material, continuously creating new interfaces for the scraped material. Then, it is cut, compressed, and folded by the blades and rotating blades, stirred, mixed, and flows downwards to the homogenizer below the pot. The material is then subjected to strong cutting, impact, and other forces generated by the high-speed rotating cutting wheel and the fixed cutting sleeve During turbulent flow and other processes, the material is cut in the shear joint and quickly crushed into 200nm-2um particles. Due to the vacuum state in the emulsification tank, the bubbles generated during the mixing process of the material are promptly removed. By adopting a vacuum pumping method, the produced products are no longer mixed with bubbles during the mixing process, ensuring the production of high-quality products with luster, delicacy, and good ductility.
Technical parameter
Frequently Asked Questions
What are the advantages of the mixing system?
The system features an external screw band scraping wall mixing form that increases efficiency by more than 2/3 compared to ordinary mixing. It also uses an internal slurry stirring form for irregular liquid flow, along with a fully welded structure set at a 45-degree angle to prevent material storage and make cleaning easier.
What makes the homogenization head highly efficient?
The homogenizing head is processed using high-precision machining centers to ensure optimal accuracy, rigidity, and dynamic balance. At the same energy input, it produces lotion with finer dispersion than traditional ring gears.
How does the vacuum state benefit the final product?
The vacuum state in the emulsification tank ensures that bubbles generated during the mixing process are promptly removed. By using this vacuum pumping method, the final products are free of bubbles, resulting in high-quality products with luster, delicacy, and good ductility.
What particle size can this emulsification system achieve?
Through the strong cutting, impact, and turbulent forces generated by the high-speed rotating cutting wheel and fixed cutting sleeve, materials are cut in the shear joint and quickly crushed into particles ranging from 200nm to 2um.
What technology is used for the homogenization process?
The system adopts the latest German third-generation technology, utilizing a multi-layer shear structure and internal/external circulation homogenization for superior emulsification effects and product applicability.