China Suppliers Factory: Complete Vacuum Homogeneous Emulsifying Machine for Efficient Mixing Solutions
Mixing advantages
External mixing form: screw band scraping wall mixing, which increases the efficiency by more than 2/3 compared to ordinary mixing;
Internal stirring form: slurry stirring, making the flow of liquid more irregular, thus achieving a good mixing effect;
The mixing structure adopts a fully welded method, and the structure of the mixing slurry is arranged at a 45 degree angle. The connection points should be avoided as much as possible at a 90 degree angle to avoid material storage and facilitate cleaning.
Homogenization advantages
Adopting German third-generation technology (latest technology)
Multi layer shear structure for better emulsification effect.
The internal and external circulation homogenization form has higher homogenization efficiency and better product applicability.
The homogenizing head is processed using high-precision machining centers, ensuring accuracy and rigidity while improving dynamic balance; At the same energy input, it can produce lotion with finer dispersion than the traditional ring gear;
Working principle
The material is stirred through the center of the upper part of the emulsification pot, and the PTFE scraper always conforms to the shape of the stirring pot, sweeping away the hanging wall adhesive material, continuously creating new interfaces for the scraped material. Then, it is cut, compressed, and folded by the blades and rotating blades, stirred, mixed, and flows downwards to the homogenizer below the pot. The material is then subjected to strong cutting, impact, and other forces generated by the high-speed rotating cutting wheel and the fixed cutting sleeve During turbulent flow and other processes, the material is cut in the shear joint and quickly crushed into 200nm-2um particles. Due to the vacuum state in the emulsification tank, the bubbles generated during the mixing process of the material are promptly removed. By adopting a vacuum pumping method, the produced products are no longer mixed with bubbles during the mixing process, ensuring the production of high-quality products with luster, delicacy, and good ductility.
Technical parameter
Frequently Asked Questions
Q: What makes the mixing system more efficient than ordinary mixers?
The external mixing features a screw band scraping wall system that increases efficiency by more than 2/3 compared to ordinary mixers, combined with an internal irregular slurry stirring system.
Q: How does the design of the mixing structure facilitate cleaning?
The mixing structure is fully welded with the slurry arranged at a 45-degree angle. Avoiding 90-degree angles at connection points prevents material accumulation and makes it easy to clean.
Q: What technology is used in the homogenization system?
The equipment utilizes German third-generation technology, incorporating a multi-layer shear structure and internal/external circulation for superior emulsification and applicability.
Q: What particle size can the homogenizer achieve?
Under the strong impact and shear forces of the high-speed rotating cutting wheel and fixed sleeve, materials are quickly crushed into fine particles ranging from 200nm to 2um.
Q: How does the vacuum system improve the quality of the final product?
The vacuum state in the emulsification tank promptly removes bubbles during mixing. This vacuum pumping ensures the final product is free of bubbles, resulting in a lustrous, delicate, and highly ductile finish.