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China Suppliers Factory: Complete Vacuum Homogeneous Emulsifying Machine for Superior Mixing Efficiency

Experience superior mixing efficiency with our advanced external mixing technology, featuring screw band scraping wall mixing. This innovative method boosts mixing efficiency by over 66% compared to conventional mixing techniques. Our internal stirring mechanism utilizes slurry stirring to create an irregular liquid flow, ensuring optimal mixing results. As a leading factory and supplier in China, we prioritize quality and performance in all our products.

Mixing advantages

External mixing form: screw band scraping wall mixing, which increases the efficiency by more than 2/3 compared to ordinary mixing.

Internal stirring form: slurry stirring, making the flow of liquid more irregular, thus achieving a good mixing effect.

Structure design: The mixing structure adopts a fully welded method, and the structure of the mixing slurry is arranged at a 45 degree angle. The connection points should be avoided as much as possible at a 90 degree angle to avoid material storage and facilitate cleaning.

Homogenization advantages

Adopting German third-generation technology (latest technology).

Multi layer shear structure for better emulsification effect.

The internal and external circulation homogenization form has higher homogenization efficiency and better product applicability.

The homogenizing head is processed using high-precision machining centers, ensuring accuracy and rigidity while improving dynamic balance; At the same energy input, it can produce lotion with finer dispersion than the traditional ring gear.

Working principle

The material is stirred through the center of the upper part of the emulsification pot, and the PTFE scraper always conforms to the shape of the stirring pot, sweeping away the hanging wall adhesive material, continuously creating new interfaces for the scraped material. Then, it is cut, compressed, and folded by the blades and rotating blades, stirred, mixed, and flows downwards to the homogenizer below the pot. The material is then subjected to strong cutting, impact, and other forces generated by the high-speed rotating cutting wheel and the fixed cutting sleeve. During turbulent flow and other processes, the material is cut in the shear joint and quickly crushed into 200nm-2um particles. Due to the vacuum state in the emulsification tank, the bubbles generated during the mixing process of the material are promptly removed. By adopting a vacuum pumping method, the produced products are no longer mixed with bubbles during the mixing process, ensuring the production of high-quality products with luster, delicacy, and good ductility.

Technical parameter

Technical parameters of mixing and homogenization equipment

Frequently Asked Questions

Q1: What makes the mixing system more efficient than ordinary mixers?

The external mixing form uses a screw band scraping wall mixing mechanism, which increases mixing efficiency by more than 2/3 compared to standard mixing systems.

Q2: How does the design of the mixing structure prevent material retention?

The structure is fully welded with the mixing slurry arranged at a 45-degree angle. By avoiding 90-degree connection points, it prevents material storage and makes the system much easier to clean.

Q3: What technology is utilized in the homogenization process?

It adopts German third-generation technology featuring a multi-layer shear structure and high-precision machined homogenizing heads. This design ensures high dynamic balance, rigidity, and superior emulsification.

Q4: What particle size range can this equipment achieve?

Through strong cutting, impact, and turbulent forces generated by the high-speed rotating cutting wheel and fixed cutting sleeve, materials are quickly crushed into fine particles ranging from 200nm to 2um.

Q5: How does the vacuum system benefit the final product quality?

The vacuum state in the emulsification tank promptly removes bubbles generated during mixing. This vacuum pumping method ensures the final product is free of air bubbles, resulting in a lustrous, delicate, and highly ductile output.