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China Suppliers Factory Drum Flaker Crystal Heating Slicer for Efficient Cooling Crystallization Process

The drum forming machine is an advanced cooling crystallization system widely used in China by top suppliers and factories. This innovative machine features a material tray where molten material is introduced; upon contact with the cooled drum, a uniform material film is created on its surface. The heat exchange process between the material film and the drum wall effectively cools and crystallizes the material. Once crystallization is complete, a scraper removes the crystallized film, resulting in a high-quality sheet-like product. Perfect for manufacturers seeking reliable solutions, our drum forming machine exemplifies efficiency and precision in material processing

Working Principle

Cooling Crystallization
The drum forming machine is a cooling crystallization process, in which the molten material in the material tray comes into contact with the cooled drum, forming a material film on the surface of the drum. Through heat exchange between the material film and the strand wall, the material film cools and crystallizes, and the crystallized material film is scraped off by a scraper to form a sheet-like product.
Drum Drying
Drum drying is a continuous process of heating and drying materials attached to the outer wall of the drum or strip materials through a rotating drum and heat transfer.

Equipment Characteristics

The performance has reached the level of foreign equipment in the era.
Equipped with a side scraper to avoid material accumulation at the side of the drum.
The equipment has a compact structure and a small footprint.
Half tube jacket type material tray, safe and reliable.
Atomization cooling, good cooling effect.
Continuously variable speed, adjustable drum speed.
High drum accuracy.
Wide adaptability, easy and flexible operation.
Using multiple sets of scrapers for flexible adjustment.
Multi functional, capable of both slicing and drying.

Application Scope

1. Nodule Formation
Polymer products
Polyethylene oligomers, petroleum resins, and oxidized polyethylene.
Organic chemical products
Phthalic anhydride, maleic anhydride, naphthalene, Pingpingjia, higher fatty alcohols, fluoroacetic acid, tricarboxymethylpropane, guanidine nitrate, bisphenol, isophthalic acid, etc.
Inorganic chemical products
Sulfurized alkali, caustic soda, sodium hydrosulfide, calcium fluoride, etc.
2. Drying
Slurry dyes
Hydrogen sulfide and sulfur element.
Inorganic solutions
Sodium dihydrogen carbonate, sodium sulfate, and magnesium chloride.
Food solutions
Skim milk and milk.

Equipment Characteristics (Specifications)

Model Drum size (mm) Motor power (Kw) Speed (r/min) Dimension (mm)
L W H
DZ-1 600×600 2.2-3 3-15 2400 1480 1410
DZ-2 800×1200 3-5.5 3-15 3360 2000 1600
DZ-4.5 1200×1200 5.5-7.5 3-15 3730 2250 2050
DZ-7.5 1400×1800 5.5-11 3-15 4460 2460 2350
DZ-9 1600×1800 7.5-15 3-15 4460 2600 2550
DZ-22 2300×3000 11-18.5 3-15 7200 3900 2350

Frequently Asked Questions

Q1: What is the working principle of the drum forming machine?

A: It operates on a cooling crystallization principle. Molten material in the tray contacts the cooled rotating drum to form a material film. As heat exchanges between the film and the drum wall, the film cools, crystallizes, and is then scraped off by a scraper to produce sheet-like products.

Q2: How does the drum drying process function?

A: Drum drying is a continuous process where materials attached to the outer wall of the drum or strip materials are heated and dried through a rotating drum and continuous heat transfer.

Q3: What are the main design advantages of this equipment?

A: The equipment features a compact structure with a small footprint, a side scraper to prevent material accumulation, a safe half-tube jacket material tray, atomization cooling, adjustable speed, high drum accuracy, and the flexibility of using multiple sets of scrapers.

Q4: What chemical materials are suitable for nodule formation?

A: It is suitable for polymers (polyethylene oligomers, petroleum resins, oxidized polyethylene), organic chemicals (phthalic anhydride, maleic anhydride, naphthalene, higher fatty alcohols, bisphenol), and inorganic chemicals (sulfurized alkali, caustic soda, sodium hydrosulfide).

Q5: Which solutions can be processed using the drying function?

A: It can dry slurry dyes (such as hydrogen sulfide and sulfur element), inorganic solutions (sodium dihydrogen carbonate, sodium sulfate, magnesium chloride), and food solutions (such as skim milk and milk).

Q6: What models and sizes are available for the equipment?

A: The equipment ranges from model DZ-1 (drum size 600×600 mm, motor power 2.2-3 Kw) to the large-scale DZ-22 (drum size 2300×3000 mm, motor power 11-18.5 Kw), all supporting speed ranges of 3-15 r/min.