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China Suppliers Factory Stainless Steel Tubular Heater with Simple Structure for Efficient Heat Exchange

Introducing our Tubular Heat Exchanger, a premium product designed for efficient thermal management. Manufactured in China, our heat exchangers are expertly crafted to include essential components such as a cylindrical shell, a heat transfer tube bundle, tube plates, baffle plates, and tube boxes. These elements work harmoniously to facilitate effective heat exchange between two fluid types: cold and hot. As leading suppliers in the industry, our factory ensures that each heat exchanger meets the highest standards of quality and performance. Enhance your thermal systems with our reliable tubular heat exchangers, engineered for optimal efficiency

Description

Tubular heat exchanger consists of components such as a shell, heat transfer tube bundle, tube plate, baffle plate (baffle), and tube box. The shell is mostly cylindrical, with a bundle of pipes installed inside, and the two ends of the bundle are fixed on the tube plate. There are two types of fluids for heat exchange: cold and hot. One flows inside the tube and is called the tube side fluid; Another type of flow outside the tube is called shell side fluid.

To improve the heat transfer coefficient of the fluid outside the pipe, several baffles are usually installed inside the shell. Baffles can increase the fluid velocity on the shell side, forcing the fluid to pass through the tube bundle multiple times according to the specified path, and enhancing the degree of fluid turbulence. The heat exchange tubes can be arranged in equilateral triangles or squares on the tube plate. The equilateral triangle arrangement is relatively compact, with a high degree of turbulence in the fluid outside the pipe and a large heat transfer coefficient; A square arrangement makes cleaning outside the pipe convenient and suitable for fluids that are prone to scaling.

Main Control Parameters

The main control parameters of Tubular heat exchangers are heating area, hot water flow rate, heat exchange capacity, and heat medium parameters.

Each time a fluid passes through a tube bundle, it is called a tube pass; Each pass through the shell is called a shell pass. The diagram shows the simplest single shell and single tube heat exchanger, abbreviated as Type 1-1 heat exchanger. To improve the fluid velocity inside the pipe, baffles can be installed inside the two ends of the pipe box to divide all pipes into several groups. In this way, the fluid only passes through a portion of the tube each time, so it travels back and forth multiple times within the tube bundle, which is called a multi tube pass. Similarly, to increase the flow velocity outside the pipe, longitudinal baffles can also be installed inside the shell to force the fluid to pass through the shell space multiple times, known as multiple shell passes. Multi tube and multi shell processes can be used in conjunction.

Characteristic

Efficient and energy-saving, the heat transfer coefficient of this heat exchanger is 6000-8000W/m2.0C.
Made of all stainless steel, with a long service life of over 20 years.
Changing laminar flow to turbulence improves heat transfer efficiency and reduces thermal resistance.
Fast heat exchange speed, high temperature resistance (400 ℃), and high pressure resistance (2.5Mpa).
Compact structure, small footprint, light weight, convenient installation, and saving on civil engineering investment.
Flexible design, complete specifications, strong practicality and targeting, saving funds.
It has a wide range of application conditions and is suitable for a large range of pressure and temperature, as well as heat exchange in various media.
Low maintenance cost, easy operation, long cleaning cycle, and convenient cleaning.
The use of nano thermal film technology significantly increases the heat transfer coefficient.
It has broad application fields and can be widely used in fields such as thermal power, factories and mines, petrochemical industry, urban centralized heating, food and medicine, energy electronics, machinery and light industry, etc.
The heat transfer tube adopts copper tubes with rolled fins on the outer surface, which has a high thermal conductivity and a large heat transfer area.
The guide plate guides the shell side fluid to flow continuously in a zigzag shape inside the heat exchanger, and the spacing between the guide plates can be adjusted according to the optimal flow rate. The structure is sturdy and can meet the heat transfer needs of shell side fluids with high flow rates, even super large flow rates, and high pulsation frequencies.
When the shell side fluid is oil, it is suitable for heat exchange of low viscosity and cleaner oil.

Specification

DN Tube side Number of tubes heat exchange area Nominal/calculated Cross-sectional area of pipeline channel and flow velocity of pipeline channel Under 0.5m/sec m/hr nominal pressure
Length of tube(m) φ25×2.5
1500 2000 3000 4000 6000 φ25×2
159 1 14 1.5/1.62 22.17 33.27 0.0044/0.0049 7.92/8.82 0.25
219 1 26 3/3.00 4/4.02 6/6.06 8/8.1 0.0082/0.0090 14.76/16.20 0.6
2 26 3/3.00 4/4.02 6/6.06 8/8.81 0.0041/0.0045 7.38/8.01 1.0
273 1 44 5/5.08 7/5.18 10/10.26 14/13.72 21/20.63 0.0138/0.0152 24.84/27.36 1.6
2 40 5/4.62 6/6.19 9/9.33 12/12.47 19/18.76 0.0063/0.0069 11.24/12.42 2.5
325 1 60 7/6.93 9/9.28 14/14.00 19/18.71 28/28.13 0.0188/0.0208 33.84/37.44 0.6
2 56 6/6.47 9/8.66 13/13.05 17/17.46 36/26.26 0.0088/0.0097 15.84/17.46 1.0
400 1 119 14/13.47 18/18.41 28/27.76 37/37.10 55/55.8 0.0374/0.0412 67.32/74.16 1.6
2 110 13/12.70 17/17.02 26/25.66 34/34.20 50/51.58 0.0173/0.0190 31.14/34.20 2.5
500 1 185 45/4.15 55/57.68 85/86.74 0.0581/0.0641 104.58/115.38
2 180 40/41.99 55/57.68 85/86.74 0.0283/0.0312 50.94/56.16
600 1 269 60/62.7 85/83.88 125/126.13 0.0845/0.0932 152.10/167.76
2 266 60/32.05 80/82.94 125/14.72 0.0418/0.0461 75.24/83.98
700 1 379 90/88.41 120/118.17 175/177.71 0.0091/0.1313 214.38/236.34
2 358 85/83.51 110/111.62 165/167.85 0.0562/0.0620 101.16/111.60
800 1 511 120/119.20 160/159.16 240/239.60 0.1605/0.1770 288.90/318.60
2 488 115/113.83 150/152.16 230/228.81 0.0767/0.0845 138.06/152.10
900 1 649 150/151.39 200/202.36 305/304.3 0.2036/0.2248 367.02/404.46
2 630 145/146.96 195/196.44 295/295.40 0.0990/0.1091 178.20/196.38
1000 1 805 185/187.78 250/251.00 375/377.45 0.2529/0.2788 455.22/501.74
2 792 185/184.75 245/246.95 370/371.36 0.1244/0.1374 223.92/246.96

Frequently Asked Questions

What are the main components of a tubular heat exchanger?
A tubular heat exchanger consists of a shell, a heat transfer tube bundle, a tube plate, baffle plates (baffles), and a tube box.
What is the difference between tube side and shell side fluids?
The tube side fluid is the fluid that flows inside the heat exchange tubes, while the shell side fluid is the fluid that flows outside the tubes within the outer shell.
How does tube arrangement affect heat transfer and maintenance?
An equilateral triangle arrangement is compact, generating high fluid turbulence and a larger heat transfer coefficient. A square arrangement provides easier access for cleaning the outside of the pipes, making it ideal for scaling fluids.
What are the main control parameters for these heat exchangers?
The primary control parameters include the heating area, hot water flow rate, heat exchange capacity, and the parameters of the heat medium.
What are the key working temperature and pressure limits?
These tubular heat exchangers feature high temperature resistance of up to 400 ℃ and high pressure resistance of up to 2.5Mpa.
In which industries are tubular heat exchangers commonly used?
They are widely applied in thermal power, factories and mines, the petrochemical industry, urban centralized heating, food and medicine, energy electronics, machinery, and light industry.