Half Coil Tube Heating Reaction Kettle - Advantages for China Suppliers and Factory Use
Description
Reduces the wall thickness of the kettle and significantly improves its load-bearing capacity.
Beneficial for improving heat transfer efficiency. It improves the heating system while reducing thermal resistance.
Saves energy consumption by optimizing the ratio of jacket volume to half pipe volume. Reducing the overall diameter benefits workshop layout.
Optimizes materials usage to save steel during construction without compromising reactor integrity.
Used when water heating requires a low temperature. There are two types of heating systems: open and closed. The open type is relatively simple, consisting of a circulating pump, water tank, pipeline, and a regulator that controls the valve. When using high-pressure water, high mechanical strength is required for the equipment. The outer surface of the reactor is welded with a snake tube, which has a gap between the snake tube and the reactor wall, increasing thermal resistance and reducing heat transfer efficiency.
When the steam heating temperature is below 100 ℃, steam below atmospheric pressure can be used for heating; Within the range of 100-180 ℃, use saturated steam; When the temperature is high, high-pressure superheated steam can be used.
If the process requires operation at high temperatures or to avoid using high-pressure heating systems, other media can be used instead of water and steam, such as mineral oil (275-300 ℃), biphenyl ether mixture (boiling point 258 ℃), molten salt (140-540 ℃), liquid lead (melting point 327 ℃), etc.
Wraps the resistance wire around the insulation layer of the reaction vessel or installs it on a specially designed insulator at a certain distance from the reaction vessel, thus creating a small spatial gap between the resistance wire and the reaction vessel. The first three methods of obtaining high temperature all require adding a jacket on the kettle body. Due to the large amplitude of temperature changes, the jacket and shell of the kettle are subjected to temperature changes, resulting in temperature difference pressure. When using electric heating, the equipment is lightweight and simple, the temperature is easy to adjust, and there is no need for pumps, furnaces, chimneys, and other facilities. It is also easy to start, with low danger and cost. However, the operating cost is higher than other heating methods, and the thermal efficiency is below 85%. Therefore, it is suitable for heating temperatures below 400 ℃ and places with lower electricity prices.
Specification
| Working Volume | Full Volume (L) | Vessel Diameter (mm) | External Coil Heat Transfer Area (m²) | Inner Coil Heat Transfer Area (m²) | Motor (kw) |
|---|---|---|---|---|---|
| 500L | 550 | 900 | 2.438 | 2 | 2.2 |
| 1000L | 1100 | 1100 | 2.867 | 2.6 | 4 |
| 1500L | 1650 | 1200 | 3.537 | 3.1 | 4 |
| 2000L | 2200 | 1300 | 4.165 | 3.8 | 5.5 |
| 3000L | 3300 | 1500 | 5.569 | 5.4 | 7.5 |
| 6000L | 6600 | 1800 | 10.323 | 8.7 | 15 |
| 10000L | 11000 | 2200 | 50.345 | 10.9 | 22 |
| 20000L | 22000 | 2400 | 101.679 | 13.8 | 55 |

