High-Efficiency Vacuum Homogeneous Emulsifying Machine from China Suppliers and Factory - Optimize Your Mixing Process
Mixing Advantages
External Mixing Form
Screw band scraping wall mixing, which increases the efficiency by more than 2/3 compared to ordinary mixing.
Internal Stirring Form
Slurry stirring, making the flow of liquid more irregular, thus achieving a good mixing effect.
Optimized Structure
Adopts a fully welded method with the mixing slurry arranged at a 45-degree angle. Connection points avoid 90-degree angles to prevent material storage and facilitate cleaning.
Homogenization Advantages
Advanced Technology
Adopting German third-generation technology (latest technology) for superior performance.
Multi-Layer Shear
Multi-layer shear structure ensures a significantly better emulsification effect.
Circulation System
Internal and external circulation homogenization form provides higher efficiency and better product applicability.
Precision Machining
Processed using high-precision machining centers to ensure accuracy, rigidity, and dynamic balance. Produces lotion with finer dispersion than traditional ring gear under the same energy input.
Working Principle
The material is stirred through the center of the upper part of the emulsification pot, and the PTFE scraper always conforms to the shape of the stirring pot, sweeping away the hanging wall adhesive material, continuously creating new interfaces for the scraped material. Then, it is cut, compressed, and folded by the blades and rotating blades, stirred, mixed, and flows downwards to the homogenizer below the pot.
The material is then subjected to strong cutting, impact, and other forces generated by the high-speed rotating cutting wheel and the fixed cutting sleeve. During turbulent flow and other processes, the material is cut in the shear joint and quickly crushed into 200nm-2um particles. Due to the vacuum state in the emulsification tank, the bubbles generated during the mixing process of the material are promptly removed. By adopting a vacuum pumping method, the produced products are no longer mixed with bubbles during the mixing process, ensuring the production of high-quality products with luster, delicacy, and good ductility.
Technical Parameter
Frequently Asked Questions (FAQ)
How does the screw band scraping wall mixing improve efficiency?
The external mixing form uses a screw band scraping wall design, which increases mixing efficiency by more than 2/3 compared to ordinary mixing systems by preventing material build-up on the pot walls.
What technology is used for the homogenization process?
The system adopts German third-generation technology featuring a multi-layer shear structure and internal/external circulation, providing outstanding emulsification and product adaptability.
Why is the mixing structure welded at a 45-degree angle?
The mixing slurry is arranged at a 45-degree angle, avoiding 90-degree connection points. This specific design prevents material accumulation and makes the equipment much easier to clean.
What particle size can this emulsifier achieve?
Through high-speed rotation, shear force, and turbulent flow, materials are cut and crushed into extra-fine particles ranging from 200nm to 2um.
How does the vacuum system benefit the final product?
The vacuum state in the emulsification tank removes bubbles during mixing. This prevents air pockets, ensuring the final products are delicate, highly lustrous, and have excellent ductility.