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High-Quality Stainless Steel Shell and Tube Heat Exchangers from China Suppliers and Factory

A shell and tube heat exchanger is a vital component for efficient heat transfer in various industrial applications. This unit consists of essential parts, including a robust shell, a bundle of heat transfer tubes, tube plates, baffle plates, and tube boxes. Typically cylindrical in shape, the shell houses the tube bundle, which is securely fixed to the tube plates at both ends, ensuring optimal performance. As leading suppliers of shell and tube heat exchangers in China, our factory is dedicated to delivering high-quality products tailored to meet your specific needs. Invest in reliable heat exchange solutions from our trusted China suppliers and experience superior efficiency and durability

Description

A shell and tube heat exchanger consists of components such as a shell, heat transfer tube bundle, tube plate, baffle plate (baffle), and tube box. The shell is mostly cylindrical, with a bundle of pipes installed inside, and the two ends of the bundle are fixed on the tube plate. There are two types of fluids for heat exchange: cold and hot. One flows inside the tube and is called the tube side fluid; Another type of flow outside the tube is called shell side fluid. To improve the heat transfer coefficient of the fluid outside the pipe, several baffles are usually installed inside the shell. Baffles can increase the fluid velocity on the shell side, forcing the fluid to pass through the tube bundle multiple times according to the specified path, and enhancing the degree of fluid turbulence. The heat exchange tubes can be arranged in equilateral triangles or squares on the tube plate. The equilateral triangle arrangement is relatively compact, with a high degree of turbulence in the fluid outside the pipe and a large heat transfer coefficient; A square arrangement makes cleaning outside the pipe convenient and suitable for fluids that are prone to scaling.
Main Control Parameters
The main control parameters of shell and tube heat exchangers are heating area, hot water flow rate, heat exchange capacity, and heat medium parameters.
Each time a fluid passes through a tube bundle, it is called a tube pass; Each pass through the shell is called a shell pass. The diagram shows the simplest single shell and single tube heat exchanger, abbreviated as Type 1-1 heat exchanger. To improve the fluid velocity inside the pipe, baffles can be installed inside the two ends of the pipe box to divide all pipes into several groups. In this way, the fluid only passes through a portion of the tube each time, so it travels back and forth multiple times within the tube bundle, which is called a multi tube pass. Similarly, to increase the flow velocity outside the pipe, longitudinal baffles can also be installed inside the shell to force the fluid to pass through the shell space multiple times, known as multiple shell passes. Multi tube and multi shell processes can be used in conjunction.
1. Efficient & Energy-Saving: The heat transfer coefficient of this heat exchanger is 6000-8000W/m2.0C.
2. Premium Material: Made of all stainless steel, with a long service life of over 20 years.
3. Advanced Flow Design: Changing laminar flow to turbulence improves heat transfer efficiency and reduces thermal resistance.
4. High Resistance: Fast heat exchange speed, high temperature resistance (400 ℃), and high pressure resistance (2.5Mpa).
5. Compact Structure: Small footprint, light weight, convenient installation, and saving on civil engineering investment.
6. Flexible Design: Complete specifications, strong practicality and targeting, saving funds.
7. Wide Adaptability: Suitable for a large range of pressure and temperature, as well as heat exchange in various media.
8. Low Maintenance: Low maintenance cost, easy operation, long cleaning cycle, and convenient cleaning.
9. Nano Tech: The use of nano thermal film technology significantly increases the heat transfer coefficient.
10. Broad Applications: Widely used in thermal power, factories, petrochemicals, centralized heating, food, medicine, electronics, etc.
11. High Conductivity: Heat transfer tube adopts copper tubes with rolled fins on the outer surface for large heat transfer area.
12. Sturdy Structure: Guide plates guide fluid in a zigzag shape. Spacing is adjustable to meet high flow rates and pulsation frequencies.
13. Oil Heat Exchange: When the shell side fluid is oil, it is suitable for heat exchange of low viscosity and cleaner oil.

Specification

DN Tube side Number of tubes Heat exchange area (Nominal/calculated) Cross-sectional area & flow velocity of pipeline channel (Under 0.5m/sec m/hr) Nominal pressure (Mpa)
Length of tube (m) φ25×2.5
1500 2000 3000 4000 6000 φ25×2
159 1 14 1.5/1.62 22.17 33.27 - - 0.0044/0.0049 7.92/8.82 0.25
219 1 26 3/3.00 4/4.02 6/6.06 8/8.1 - 0.0082/0.0090 14.76/16.20 0.6
- 2 26 3/3.00 4/4.02 6/6.06 8/8.81 - 0.0041/0.0045 7.38/8.01 1.0
273 1 44 5/5.08 7/5.18 10/10.26 14/13.72 21/20.63 0.0138/0.0152 24.84/27.36 1.6
- 2 40 5/4.62 6/6.19 9/9.33 12/12.47 19/18.76 0.0063/0.0069 11.24/12.42 2.5
325 1 60 7/6.93 9/9.28 14/14.00 19/18.71 28/28.13 0.0188/0.0208 33.84/37.44 0.6
- 2 56 6/6.47 9/8.66 13/13.05 17/17.46 36/26.26 0.0088/0.0097 15.84/17.46 1.0
400 1 119 14/13.47 18/18.41 28/27.76 37/37.10 55/55.8 0.0374/0.0412 67.32/74.16 1.6
- 2 110 13/12.70 17/17.02 26/25.66 34/34.20 50/51.58 0.0173/0.0190 31.14/34.20 2.5
500 1 185 - - 45/4.15 55/57.68 85/86.74 0.0581/0.0641 104.58/115.38 -
- 2 180 - - 40/41.99 55/57.68 85/86.74 0.0283/0.0312 50.94/56.16 -
600 1 269 - - 60/62.7 85/83.88 125/126.13 0.0845/0.0932 152.10/167.76 -
- 2 266 - - 60/32.05 80/82.94 125/14.72 0.0418/0.0461 75.24/83.98 -
700 1 379 - - 90/88.41 120/118.17 175/177.71 0.0091/0.1313 214.38/236.34 -
- 2 358 - - 85/83.51 110/111.62 165/167.85 0.0562/0.0620 101.16/111.60 -
800 1 511 - - 120/119.20 160/159.16 240/239.60 0.1605/0.1770 288.90/318.60 -
- 2 488 - - 115/113.83 150/152.16 230/228.81 0.0767/0.0845 138.06/152.10 -
900 1 649 - - 150/151.39 200/202.36 305/304.3 0.2036/0.2248 367.02/404.46 -
- 2 630 - - 145/146.96 195/196.44 295/295.40 0.0990/0.1091 178.20/196.38 -
1000 1 805 - - 185/187.78 250/251.00 375/377.45 0.2529/0.2788 455.22/501.74 -
- 2 792 - - 185/184.75 245/246.95 370/371.36 0.1244/0.1374 223.92/246.96 -

Frequently Asked Questions

What are the main components of a shell and tube heat exchanger?
It consists of key components including a shell, a heat transfer tube bundle, a tube plate, baffle plates (baffles), and a tube box.
What is the difference between tube side fluid and shell side fluid?
Tube side fluid refers to the fluid flowing inside the heat exchange tubes, whereas shell side fluid refers to the fluid flowing outside the tubes within the shell.
Why are baffles installed inside the shell?
Baffles are installed to increase the fluid velocity on the shell side. They force the fluid to pass through the tube bundle multiple times in a specified path, which enhances fluid turbulence and improves the overall heat transfer coefficient.
How does tube arrangement affect heat exchanger performance?
An equilateral triangle arrangement is compact, offering higher turbulence and a larger heat transfer coefficient. A square arrangement, on the other hand, makes cleaning the outer surface of the pipes easier and is suitable for fluids prone to scaling.
What are the maximum temperature and pressure limits for this equipment?
This heat exchanger features high temperature resistance up to 400 ℃ and high pressure resistance up to 2.5 Mpa.