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Oxidation Tower for Ozone Generator - Leading China Suppliers & Factory for Flue Gas Treatment Solutions

The oxidation tower serves as the essential front-end oxidation device within flue gas oxidation and denitrification systems. In the process of treating flue gas that contains nitrogen oxides, it is crucial to address the high concentration of nitric oxide, which is challenging to absorb and eliminate. Our oxidation tower effectively converts nitric oxide into nitrogen dioxide, facilitating more efficient processing. As a leading manufacturer in China, our factory specializes in producing advanced oxidation towers that meet the needs of various industries. Partner with us, a trusted supplier, to enhance your flue gas treatment solutions

Introduction to oxidation tower

The oxidation tower is the front-end oxidation device in the flue gas oxidation and denitrification system. In the flue gas treatment process containing nitrogen oxides, because the content of nitric oxide in the flue gas accounts for the vast majority and nitric oxide is not easily absorbed and processed, it is necessary to oxidize nitric oxide into nitrogen dioxide. The processed flue gas can meet the emission standards.

The oxidation tower is a specialized equipment for oxidizing nitric oxide into nitrogen dioxide. There are many types of oxidants that can be used in this tower, such as chlorine dioxide, hydrogen peroxide.

Tower composition and process

The oxidation tower consists of a tower body, gas distributor, liquid distributor, liquid redistribution ring, spray device (including dedicated nozzle), defogger, etc. The reaction mechanism is as follows:

Reaction Mechanism
2NO + O₂ = 2NO₂

Working principle

The flue gas enters the oxidation tower, and the oxidant that rises upwards and sprays downwards is in countercurrent contact. The gas-liquid fully reacts, and nitric oxide is oxidized to nitrogen dioxide under the action of the oxidant. The oxidation tower adopts a nozzle type empty tower spray. Due to the atomization effect of the nozzle, it splits into countless small diameter liquid droplets, and its total surface area expands thousands of times, allowing gas-liquid to fully contact. The larger the gas-liquid contact area, the higher the efficiency of mass transfer and heat reaction between the two phases. A demister is installed at the top of the oxidation tower. Through the collision of the demister baffle, the smoke, dust, other water droplets, and solid particles carried by the flue gas are captured and separated by the demister. The defogger is equipped with a regular flushing device to prevent blockage.

Liquid Redistribution Efficiency: Due to the tendency of the circulating liquid spray system to accumulate near the absorption tower wall during spraying, uneven distribution of the circulating liquid occurs, resulting in a much lower oxidation efficiency of the flue gas near the tower wall than in the tower. The use of liquid redistribution rings has successfully solved this problem.

Performance characteristics

1

The oxidation tower is a spray air tower with simple operation and high reliability.

2

The reasonable design of flue gas flow rate in the oxidation tower ensures better mass transfer efficiency.

3

Low liquid to gas ratio, low power consumption, and low operating costs.

4

The slurry adopts multi-layer countercurrent spraying, with high spraying coverage.

5

Install eaves at the entrance of the oxidation tower to prevent slurry from entering the flue and prevent scaling.

6

Using commonly used oxidants on the market, easy to purchase.

Field of use

This tower can be applied to all pre-treatment processes for flue gas denitrification in coal-fired boilers, and is suitable for all situations where nitric oxide needs to be converted into nitrogen dioxide.

Frequently Asked Questions

What is the primary function of the oxidation tower?

The oxidation tower functions as a front-end oxidation device designed to convert nitric oxide (which is difficult to absorb) into nitrogen dioxide, allowing the flue gas to meet required emission standards during the treatment process.

Which oxidants can be used within the oxidation tower?

A variety of common market-available oxidants can be utilized in the tower, including chlorine dioxide and hydrogen peroxide.

How does the tower achieve high gas-liquid reaction efficiency?

It uses a nozzle-type empty tower spray that atomizes the liquid into thousands of tiny droplets. This dramatically expands the overall surface contact area, leading to highly efficient mass transfer and heat reaction.

Why does the system include a liquid redistribution ring?

During spraying, circulating liquid tends to accumulate near the tower walls, causing uneven distribution and lower efficiency. The liquid redistribution ring solves this by balancing the flow throughout the tower.

What prevents scaling and blockages inside the tower?

Eaves installed at the inlet prevent slurry from entering the flue to avoid scaling, while the demister at the top features a regular flushing device to prevent blockages.

In what industries or fields is the oxidation tower applied?

It is widely applicable to all pre-treatment processes for flue gas denitrification in coal-fired boilers, as well as any industrial scenario where nitric oxide must be converted to nitrogen dioxide.